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Pipes and Tubes - Recommended Insulation Thickness

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To avoid heat loss and reduced efficiency pipe work in heating systems should always be insulated. Very hot systems, like hot water and steam systems should also be insulated to avoid potential personal injuries.
The table below indicates recommended insulation thickness.
Recommended minimum Thickness of Insulation (inches)*
Nominal Pipe Size
NPS
(inches)
Temperature Range (oC)
50 - 9090 - 120120 - 150150 - 230
Temperature Range (oF)
120 - 200201 - 250251 - 305306 - 450
Hot WaterLow Pressure SteamMedium Pressure SteamHigh Pressure Steam
< 1"1.01.52.02.5
1 1/4" - 2"1.01.52.52.5
2 1/2" - 4"1.52.02.53.0
5" - 6"1.52.03.03.5
> 8"1.52.03.03.5
* based on insulation with thermal resistivity in the range 4 - 4.6 ft2 hr oF/ Btu in

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