Combustion Efficiency and Excess Air
Optimizing a boilers efficiency is important to minimize fuel consumption and unwanted excess to the environment
To ensure complete combustion of the fuel used, combustion chambers are supplied with excess air. Excess air increase the amount of oxygen and the probability of combustion of all fuel.
Typical excess air to achieve highest efficiency for different fuels are
An optimal content of carbon dioxide - CO2 - after combustion is approximately 10% for natural gas and approximately 13% for lighter oils.
Normal combustion efficiencies for natural gas at different amounts of excess air and flue gas temperatures are indicated below:
1) The "net stack temperature" is the difference between the flue gas inside the chimney and the room temperature outside the burner.
![flue gas efficiency]()
- when fuel and oxygen in the air are in perfectly balance - the combustion is said to be stoichiometric

- 5 - 10% for natural gas
- 5 - 20% for fuel oil
- 15 - 60% for coal

Normal combustion efficiencies for natural gas at different amounts of excess air and flue gas temperatures are indicated below:
Combustion Efficiency (%) | ||||||
Excess % | Net Stack Temperature1) (oF) | |||||
Air | Oxygen | 200 | 300 | 400 | 500 | 600 |
9.5 | 2.0 | 85.4 | 83.1 | 80.8 | 78.4 | 76.0 |
15 | 3.0 | 85.2 | 82.8 | 80.4 | 77.9 | 75.4 |
28.1 | 5.0 | 84.7 | 82.1 | 79.5 | 76.7 | 74.0 |
44.9 | 7.0 | 84.1 | 81.2 | 78.2 | 75.2 | 72.1 |
81.6 | 10.0 | 82.8 | 79.3 | 75.6 | 71.9 | 68.2 |
Flue Gas Loss Combustion Oil
The relationship between temperature difference flue gas and supply air, CO2 concentration in the flue gas, and the efficiency loss in the flue gas combustion oil, is expressed in the diagram below.