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About Nagarjuna Fertilisers & Chemicals Limited Our Vision Global “Leadership” in Plant Nutrition

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Our Vision

Global “Leadership” in Plant Nutrition
Excellence in products/performance, processes/costs and relationships -

Deliver solutions that will please our customersDeliver returns that motivate our investorsTake actions that strengthen us and inspire the best in others(by setting an example in relationships, integrity, honesty, humility and hard work)
by understanding the deep and fundamental needs of Our People, Our Customers, Our Investors and Our Ecosystem (Alliances, Community and Environment)

Board of Directors

Shri K.S. RajuChairman
Shri K. Rahul RajuManaging Director.
 Shri Viney Kumar(Nominee Director of IDBI)
Shri Chandra Pal Sing Yadav(Nominee Director of KRIBHCO)
Shri M.P.Radhakrishnan(Nominee Director of SBI)
Dr. N.C.B. Nath
Shri V Anish Babu(Nominee Director of IFCI)
Shri S.R. Ramakrishnan
Shri Yogesh Rastogi(Nominee Director of ICICI Bank Ltd)

Awards & Recognition

The Company has been awarded the Best Management Award for the Year 2012 from The Government of Andhra Pradesh. The award was received from Sri. Danam Nagender, Hon'ble Minister for Labour & Employment, Government of Andhra Pradesh on May 1, 2013 at Ravindra Bharathi Auditorium. 2012
NFCL won the prestigious SILVER EDGE Award bestowed by Information Week in October 2012 for the Spatial Agronomy Information Application developed in-house by the IT team.The CIO 100 Award was awarded by CIO - IDG India in September 2012 to NFCL's CIO Mr V Srinivas for the Innovate & Cost Effective method followed in mapping the Merger & Demerger processes in the SAP application during the Organization restructuring in FY 2011.

Manufacturing Facilities

One of the largest Urea complexes in India, the plant is spread over 1130 acres. It is strategically located at Kakinada, a seaport on the east coast of India in the state of Andhra Pradesh. The company enjoys close proximity to raw materials and a ready market at its doorstep.
The Natural gas based plants operate with one of the lowest energy consumption rates in the world.
Charting out an ambitious future, the plant has expanded its operating capacity from the current 1.4 Million Tonnes to about 1.5 Million Tonnes per annum after completing the de-bottlenecking and the revamp of the project. The expansion has been planned keeping in mind the availability of additional Natural gas from huge Natural gas reserves in the nearby Krishna- Godavari basin.Urea manufacturers in Kakinada
We strive to adopt the global best practices in all areas of operations. The world class operations have resulted in long uninterrupted runs of plants for over 365 days with maximum availability of plant on-stream days. Minimum possible human interference and best maintenance practices keep equipment and facilities fit for intended use under safe working conditions. Process simulation software like ASPEN PLUS and drafting software like AUTOCADD are being used for plant simulations / modifications and in turn to minimise energy consumption, maximise production and maximise asset utilisation.
The plant also has an exhaustive documentation section and technical library with over 1300 Technical books and journals. The library also houses more than 1250 national and international standards.
To,Nagarjuna Fertilisers & Chemicals Limited


Urea 46% NWhite Free Flowing Prilled

Urea%2046%25%20NWhite%20Free%20Flowing%20Prilled
(i) Moisture per cent by weight, maximum 1.0 (ii) Total nitrogen, per cent by weight, (on dry basis) minimum 46.00 (iii) Biuret per cent by weight, maximum 1.5 (iv) Particle size--90 per cent of the material shall pass through 2.8 mm IS sieve and not less than 80 per cent by weight shall be retained on 1 mm IS sieve -

Anhydrous Ammonia

(i) Ammonia per cent by weight, minimum 99.0 (ii) Water per cent by weight, maximum 1.0 (iii) Oil content by weight, maximum 20 ppm
Application:
Used for production of Urea, DAP, Ammonium Sulphate and Ammonium Nitrate (for fertilizer, explosives, herbicides and insecticides)Used for water treatment, fermentation, tanning and food additives
To,Nagarjun
RELATED PRODUCTS


Marketed Products


Diammonium Phosphate

Diammonium%20Phosphate
i) Moisture per cent by weight, maximum 1.5 (ii) Total nitrogen per cent by weight, minimum 18.0 (iii) Ammoniacal nitrogen form per cent by weight, minimum 15.5 (iv) Total nitrogen in the form of urea per cent by weight, maximum 2.5 (v) Neutral ammonium citrate soluble phosphates (as P 205) per cent by weight, minimum 46.0 (vi) Water soluble phosphates (as P 206) per cent by weight, minimum 41.0 (vii) Particle size -90 per cent of the material shall pass through 4 mm IS sieve and be retained on 1 mm IS sieve. Not more than 5 per cent shall be below than 1 mm size.

Muriate Of Potash MOP Potassium Chloride

Muriate%20Of%20Potash%20MOP%20Potassium%20Chloride
i) Moisture per cent by weight, maximum 0.5.(ii) Water soluble potash content (as K20) per cent.by weight, minimum 60.0.(iii) Sodium as NaCl per cent by weight.(on dry basis) maximum 3.5.(iv) Particle size- 95 cent of the material shall pass through 1.7 mm IS sieve and be retained on 0.25 mm IS sieve.Application: Fertilizer
The largest industrial use for potash is in the manufacture of potassium hydroxide (KOH). KOH is a feedstock for other potassium chemicals used in a wide variety of industrial processes such as glass making, pharmaceuticals, food processing, and the manufacture of textiles.As Water softener: Potash is a dietary alternative to salt. The ability of potash to reduce water hardness is virtually the same as saltPotash is used in the preparation of hydraulic fracturing solutions for oil well drilling to control swelling in certain clay formationsFood processors and pharmaceutical manufacturers use potash in various products. Potash is also used as an animal feed supplement

Zinc Sulphate Heptahydrate ZnSO4 7H2O

Zinc%20Sulphate%20Heptahydrate%20ZnSO4%207H2O
(i) Free flowing crystalline form (ii) Matter insoluble in water per cent by weight, maximum 1.0 (iii) Zinc (as Zn) per cent by weight, minimum 21.0 (iv) Lead (as Pb) per cent by weight, maximum 0.003 (v) Copper (as Cu) per cent by weight, maximum 0.1 (vi) Magnesium (as Mg) per cent by weight, maximum 0.5 (vii) pH not less than 4.0

Zinc Sulphate Mono Hydrate ZnSO4 H2O

Zinc%20Sulphate%20Mono%20Hydrate%20ZnSO4%20H2O
(i) Free flowing powder form (ii) Matter-insoluble in water, per cent by weight, maximum 1.0 (iii) Zinc (as Zn). per cent by weight. Minimum 33.0 (iv) Lead (as Pb), per cent by weight, maximum 0.003 (v) Copper (as Cu), per cent by weight, maximum 0.1 (vi) Magnesium (as Mg), per cent by weight, maximum 0.5 (vii) Iron (as Fe), per cent by weight, maximum 0.5 (viii) pH not less than 4.0

Chelated Zinc As Zn EDTA

Chelated%20Zinc%20as%20Zn%20EDTA
i) Free flowing crystalline / powder form (ii) Zinc content (Expressed as Zn), per cent by weight, minimum 12.0      in the form of Zn-EDTA (iii) Lead (as Pb), per cent by weight, maximum 0.003 (iv) pH 6.0 – 6.5

Formulation No

Formulation%20No
Nutrient contents on percentage basis
(i) Iron (as Fe), per cent by weight, minimum 4.00 (ii) Manganese, per cent by weight, minimum 3.00 (iii) Zinc (as Zn). per cent by weight. minimum 6.00 (iv) Copper (as Cu), per cent by weight, minimum 1.00 (v) Molybdenum (as Mo), per cent by weight, minimum 0.05 (vi) Boron (as B), per cent by weight, minimum 2.00

Di Sodium Octa Borate Tetra Hydrate

Di%20Sodium%20Octa%20Borate%20Tetra%20Hydrate
i) Boron (as B), per cent by weight, minimum 20.0 (ii) Matter insoluble in water, per cent by weight, maximum 1.0 (iii) Lead (as Pb), per cent by weight, maximum 0.003

Speciality Fertilizers

Speciality%20Fertilizers
PRODUCTAvailable Nutrients % As NO3NH4NH2P2O5K2OEC @ 1%pH @ 1%MULTI -K (13-00-46) 13.2 --461.29.0-11.0Poly feed: 19-19-19+MEN 541019190.885.3MAP (12-61-00) -12.5-61-0.694.0-5.0MKP (00-52-34) ---5234.5NA4.0-5.0

MULTI – K Potassium Nitrate 13-00-46MAP Mono Ammonium Phosphate 12-61-00MKP Mono Potassium Phosphate 00-52-34Polyfeed NPK Blend 19-19-19 + MEN*Polyfeed NPK Blend 13-40-13+ 2MgO + MEN*Polyfeed(Non-nominated FCO Grade) NPK Blend 15-15-30+MESOP Sulphate of Potash 00-00-50Calcium Nitrate Calcium Nitrate 15.5-00-00-19
To,Nagarjuna Fertilisers & Chemicals Limited

Quality Assurance And Quality Control (QA/QC) In Air

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Quality Assurance And Quality Control (QA/QC)
 In Air
Since important decisions are being taken based on the results obtained by CPCB through its air quality monitoring programme on various pollution control activities, it is important that the data being generated is of acceptable quality. In order to ensure the quality of data the CPCB is carrying out various exercises as follows:
Visit to Monitoring Stations
Officials from CPCB zonal offices regularly visit monitoring stations and monitoring laboratories to ensure proper methodology for sampling and analysis. The findings of the inspection report are communicated to respective monitoring agencies for implementation.
Review Meetings
CPCB regularly conducts review meetings with monitoring agencies to discuss various problems related to monitoring activities and sort out the remedial measures.
Analytical Quality Control
CPCB regularly conducts analytical quality control exercises using Ring Test Facility to evaluate the performance of different laboratories.
Training Program on Ambient Air Quality Monitoring
CPCB carries out training program on ambient air quality monitoring with an objective to improve quality of data generated under National Air Quality Monitoring Programme (NAMP). Training is provided to field and laboratory staff involved in NAMP. The training is provided on measurement methods of air pollutants i.e. Sulphur Dioxide (SO2), Nitrogen Dioxide (NO2), Respirable Suspended Particulate Matter (RSPM) and Suspended Particulate Matter (SPM) etc.
Guidelines for Ambient Air Quality Monitoring
CPCB has developed guidelines for carrying out ambient air quality monitoring. The Guidelines for Ambient Air Quality Monitoring include
  • site selection criteria
  • quality assurance and quality control in air quality monitoring
  • type of pollutants to be monitored in a city
  • frequency and duration of monitoring
  • data reporting and compilation procedures
  • measurement methods of various air pollutants etc.
The guidelines report has been provided to all the monitoring agencies.
Calibration, Repair of Instruments and Evaluation of Ambient Air Quality Monitoring Stations
The quality of data is of critical importance. In order to ensure the quality of data, regular calibration, servicing and repair of the field device is must. Realising this fact, CPCB has initiated the project entitled �Calibration and Evaluation of Ambient Air Quality Monitoring Stations in India�. The first phase of the project has been completed and second phase is in progress. The findings of the study have been communicated to monitoring agencies for implementation

Local Weather Report and Forecast For: Kakinada Dated :Mar 27, 2015

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Local Weather Report and Forecast For: Kakinada    Dated :Mar 27, 2015
Kakinada
Past 24 Hours Weather Data
Maximum Temp(oC)34.5
Departure from Normal(oC)0
Minimum Temp (oC)25.5
Departure from Normal(oC)0
24 Hours Rainfall (mm)NIL
Todays Sunset (IST)18:13
Tommorows Sunrise (IST)06:00
Moonset (IST)00:05
Moonrise (IST)11:45
Today's Forecast:Sky condition would be partly cloudy. Maximum and minimum temperatures would be around 35 & 25 degrees celsius respectively.
Date Temperature ( o C ) Weather Forecast
Minimum Maximum
28-Mar 25.0 35.0 Partly cloudy sky
29-Mar 25.0 35.0 Partly cloudy sky with Thundery development
30-Mar 24.0 35.0 Partly cloudy sky with Thundery development
31-Mar 24.0 34.0 Partly cloudy sky
01-Apr 24.0 34.0 Partly cloudy sky
02-Apr 25.0 34.0 Partly cloudy sky







Actual
Average
Record
Temperature

Mean Temperature
30 °C
-

Max Temperature
34 °C
-
- ()
Min Temperature
25 °C
-
- ()
Cooling Degree Days
20


Growing Degree Days
36 (Base 50)


Moisture

Dew Point
24 °C


Average Humidity
68


Maximum Humidity
82


Minimum Humidity
49


Precipitation

Precipitation
0.0 mm
-
- ()
Sea Level Pressure

Sea Level Pressure
1013.75 hPa


Wind

Wind Speed
1 km/h ()


Max Wind Speed
6 km/h


Max Gust Speed
-


Visibility
7.0 kilometers


Events
 



T = Trace of Precipitation, MM = Missing Value
Source: Averaged Metar Reports
Daily Weather History Graph

 




MONTHLY WEATHER REPORT

Max
Avg
Min
Sum
Temperature

Max Temperature
36 °C
34 °C
25 °C
Mean Temperature
30 °C
28 °C
25 °C
Min Temperature
25 °C
23 °C
19 °C
Degree Days

Heating Degree Days (base 65)
0
0
0
0
Cooling Degree Days (base 65)
21
18
13
512
Growing Degree Days (base 50)
36
33
28
929
Dew Point

Dew Point
26 °C
23 °C
15 °C
Precipitation

Precipitation
0.0 mm
0.0 mm
0.0 mm
0.00 mm
Snowdepth
-
-
-
-
Wind

Wind
9 km/h
1 km/h
0 km/h
Gust Wind
-
-
-
Sea Level Pressure

Sea Level Pressure
1017 hPa
1013 hPa
1008 hPa
Monthly Weather History Graph







What is Air?

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What is Air?

Air is a precious resource that most of us take for granted. Air supplies us with oxygen, which is essential for our bodies to live. Without it, we would die within minutes.
Pure air is a mixture of several gases that are invisible and odourless. It consists of about 78% nitrogen, 21% oxygen, and less than 1% of argon, carbon dioxide, and other gases — as well as varying amounts of water vapour. Adults breathe in about 10-20 cubic metres of air every day. That’s about 20,000 breaths. Children breathe almost twice that amount because they are smaller, and their respiratory systems are still maturing.

What is the Atmosphere?

The atmosphere is a mixture of gases that surround the earth. It is the air we breathe, the wind and rain, and the clouds in the sky. It is life giving, retaining heat and blocking out harmful rays (ultraviolet radiation) from the sun. The atmosphere is about 1,000 kilometres thick, and is made up of invisible layers that circle the planet. We live in the lowest and thinnest layer, called the troposphere, which is only about 14 kilometres thick.
The bottom two kilometres of the troposphere are really our “home.” Most of the air and weather are there, along with most air pollutants. Two kilometres aren’t very much. It would take just two minutes to drive that distance, at 60 km per hour.
Above the troposphere is the stratosphere. This is the relatively quiet, stable band of air in which the ozone layer is found and where our emissions of greenhouse gases and ozone-depleting substances go. There is no exact place where the atmosphere ends; it just gets thinner and thinner, until it merges with outer space.
Atmosphere 


 What is Air Quality?

Air Quality: A Definition

The term “air quality” means the state of the air around us. Good air quality refers to clean, clear, unpolluted air. Clean air is essential to maintaining the delicate balance of life on this planet — not just for humans, but wildlife, vegetation, water and soil. Poor air quality is a result of a number of factors, including emissions from various sources, both natural and “human-caused.” Poor air quality occurs when pollutants reach high enough concentrations to endanger human health and/or the environment. Our everyday choices, such as driving cars and burning wood, can have a significant impact on air quality.

Ambient Air Quality

Ambient air quality refers to the quality of outdoor air in our surrounding environment. It is typically measured near ground level, away from direct sources of pollution.

Indoor Quality

Air pollution isn't only an outdoor problem. The air in enclosed spaces, such as home, schools or workplaces, can also be polluted, from pollutants that have seeped in from the outdoors and pollutants emitted from indoor sources. In fact, some kinds of air pollution can be worse indoors than outdoors, such as tobacco smoke, mould, and chemicals released from synthetic fabrics, furnishings and household products. Indoor air quality is important, since Canadians spend about 90 percent of their time inside.

How Air Quality is Degraded

Air quality is degraded when unwanted chemicals or other materials are released into the air in large enough amounts to harm the health of people, plants and animals, and our environment. This is called “air pollution,” and the harmful substances are called “air pollutants.” The quality of the air depends on the amount of pollutants, the rate at which they are released from various sources, and how quickly the pollutants disperse (or, conversely, how long they are trapped in an area).
Many air pollutants occur as gases or vapours, but some are very tiny solid particles, such as dust, smoke or soot. Some are emitted from natural sources, such as volcanoes, while many others come from human activity.
Air pollution can affect indoor air quality, as well. Indoor air pollutants include cigarette smoke, mould, dust mites, pet dander, formaldehyde, volatile organic compounds (VOCs) and radon gas. 
If air pollutants are in an area with good airflow, they will mix with the air and quickly disperse. However, when pollutants are trapped in an area, pollutant concentrations can increase rapidly.  This can happen when weather conditions (e.g., light winds and a temperature inversion aloft), and/or terrain features (e.g., mountains) limit the transport of pollutants away from an area. The outcome is air pollution — or “poor” air quality, as defined by Canadian environmental standards. For more information on how air becomes polluted, see Factors Affecting Air Quality and What are Pollutants and Emissions?. 

ow We Measure Air Quality

The Province of British Columbia uses a number of methods to measure air quality, including permanent monitoring stations in communities, mobile instrumentation (e.g. on a truck or airplane), and industrial stack monitoring.
These monitoring stations measure the presence of contaminants in the air, such as carbon monoxide (CO), nitrogen dioxide (NO2), ozone (O3), particulate matter (PM2.5 and PM10), sulphur dioxide (SO2), and hydrogen sulphide (H2S).

How We Collect and Measure Data

Contaminants are measured in one of two ways: either through continuous (real-time) or noncontinuous (discrete) monitoring. In continuous monitoring, air is constantly measured and the data is automatically transmitted to a central database. In noncontinuous monitoring, contaminants collect on a filter or canister over a specified period of time (such as one, three or six days). Then a technician collects the filter or canister and sends it to a certified laboratory for measurement and analysis.

How We Analyze the Findings

Continuous and noncontinuous data are housed in a central data warehouse of the Ministry of Environment where they are screened by data validation technicians for errors. Once the data has been certified as correct (i.e., validated), the data can then be used for reporting out to the public, comparing with objectives and guidelines, regulatory purposes, and by scientists for more detailed analysis.

How We Report Our Findings

Current, nonvalidated data from continuous monitoring stations is published hourly on our website. This data forms the basis for the Air Quality Health Index (AQHI). The AQHI is updated hourly for a number of communities in British Columbia.



Nutrients for crops and humans

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Humans, animals and plants all need nutrients to survive. Nutrients can be 'macronutrients' – because these are needed in greater quantities – such as nitrogen (N), phosphorus (P), potassium (K), calcium (Ca), sulphur (S) and magnesium (Mg) or 'micronutrients' such as zinc (Zn), copper (Cu), iron (Fe), boron (B), and molybdenum (Mo) because they are needed in lesser quantities.

Humans consume crop and animal products for nourishment while crops get most of their nutrient requirements from the soil. However, many soils do not provide all the nutrients in quantities needed by the crops. Soil nutrients removed by continuous cropping must be replaced through the addition of nutrient sources, such as fertilizers.

Fertilizers are any solid, liquid or gaseous substances containing one or more plant nutrients in known amount, that is applied to the soil, directly on the plant (foliage) or added to aqueous solutions (as in fertigation) to maintain soil fertility, improve crop development, yield and/or crop quality.

The purpose of fertilizer use, especially for higher yields, is identical in temperate and tropical climates:
  • to supplement the natural soil nutrient supply and build up soil fertility in order to satisfy the demand of crops with a high yield potential;
  • to compensate for the nutrients exported by the harvested products or lost by unavoidable leakages to the environment in order to maintain good soil conditions for cropping.
λ
to supplement the natural soil nutrient supply and build up soil fertility in order to satisfy the demand of crops with a high yield potential;
λ
to compensate for the nutrients exported by the harvested products or lost by unavoidable leakages to the environment in order to maintain good soil conditions for cropping.
Fertilizers are classified into two major forms:
  • organic, 
  • mineral/manufactured. 
λ
organic, 
λ
mineral/manufactured. 
Manufactured fertilizers are classified according to different criteria as follows:
  • Number of nutrients
    • single-nutrient or straight fertilizers (whether for macro or micronutrients)
      examples: urea (46-0-0), triple superphosphate (0-46-0),muriate of potash (0-0-60), zinc/iron chelates, boric acid, etc.
    • multi-nutrient/compound (multiple nutrients) fertilizers, with 2, 3 or more nutrients
      examples: compound fertilizers (15-15-15), diammonium phosphate (18-46-0), monopotassium phosphate (0-47-31), etc.
  • Type of combination
    • mixed fertilizers or ‘bulk-blends’ are physical mixtures of two or more single-nutrient or multi-nutrient fertilizers;
    • complex fertilizers are products in which two or more of the nutrients are chemically combined (e.g. nitrophosphates, ammonium phosphates). 
  • Physical condition
    • solid (crystalline, powdered, prilled or granular) of various size ranges;
    • liquid (solutions and suspensions);
    • gaseous (liquid under pressure, e.g. ammonia).
  • Nutrient release
    • quick-acting (water-soluble and immediately available);
    • slow-acting (transformation into soluble form required, e.g. direct application of phosphate rock); 
    • controlled-release by coating;
    • stabilized by inhibitors.
The principles of the right use of nutrient source, rate, time and place form the minimum basis of any local nutrient stewardship system. Best management practices must be applied to all of these areas to achieve local economic, social and environmental goals.

Composition of some important fertilizers

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Composition of some important fertilizers



Common names

NP2O5K2OSMgO
  Nutrients as % of product
 Nitrogen fertilizers     
   Ammonia820000
   Ammonium sulphate2100230
   Ammonium nitrate33-34.50000
   Calcium ammonium nitrate20.4-270000
   Urea45-460000
 Phosphate fertilizers     
   Single superphosphate016-200120
   Triple superphosphate 046000
   Diammonium phosphate1846000
   Monoammonium phosphate1152000
   Ground rock phosphate020-40000
 Potash fertilizers     
   Muriate of potash
   (potassium chloride)
006000
   Sulphate of potash0050180
   Sulphate of potash magnesia0022-3017-2210-11
   Magnesium fertilizers     
   Kieserite00020-2225-27
   Epsom salt00012-1315-16
 Complex fertilizers     
   NPK fertilizers5-255-255-25**
   NP fertilizers15-2515-250*0
   NK fertilizers13-25015-46*0
   PK fertilizers07-3010-30**

Fertilizer production involves the manufacture of:

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Fertilizer production involves the manufacture of:
  • hazardous chemicals (ammonia),
  • strong mineral acids (sulphuric, nitric and phosphoric),
  • oxidizing agents, some that can be potentially detonated, such as ammonium nitrate and, to a lesser extent, some NPK compounds. 
At the various stages of fertilizer manufacture, distribution and use, several thousand tonnes of these substances are stored and handled.

Stringent regulations protect workers and consumers from the health risks (such as toxic dust, radiation and fumes) they may be exposed to during the manufacture, storage and use of fertilizers.

Over and above these regulations, many fertilizer companies have established their own codes of conduct to reinforce safety. These include SHE (Safety, Health and Environment) management procedures and HAZOP (Hazard and Operability) studies, which introduce measures to be taken in the event of a shortcoming in the system.

Among reasons for establishing good occupational safety and health standards: 
  • moral - an employee should not have to risk injury at work, nor should others associated with the work environment,
  • economic - many governments realize that poor occupational safety and health performance results in increased costs to the state (e.g. through social security payments to the incapacitated, costs for medical treatment, and the loss of the "employability" of the worker). Employers also sustain costs in the event of an incident at work (such as legal fees, fines, compensatory damages, investigation time, lost production, lost goodwill from the workforce, from customers and from the wider community),
  • legal - occupational safety and health requirements may be reinforced in civil law and/or criminal law; it is accepted that without the extra "encouragement" of potential regulatory action or litigation, many organizations would not act upon their implied moral obligations.

IFA is striving to promote global awareness of "Safety First" in fertilizer production and has placed occupational safety and health excellence at the top of its agenda.

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IFA through its Technical Committee surveys safety performance in the fertilizer industry by measuring Lost Time Injuries (LTI).

Although, industrial sectors differ significantly in terms of exposure to safety risks and implementation of safety practice, the LTI rate can be useful for gauging performance relative to top global performers in the industry.

Based on a 2008 membership survey based on 2007 data, the industry average LTIR calculated for regular employees is 2.59.

The chart below shows IFA’s estimated benchmark LTI rate as measured over the survey periods:



The Committee’s Working Group on Safety, Health and Environment oversees the design of the survey and the dissemination of the results to the IFA membership.


The management of safety in fertilizer production has changed over time, with recent decades focusing on different approaches:
  • 1960s focused on engineering and education,
  • 1970s aimed to strengthen regulation,
  • 1980s ushered in the development of management systems,
  • 1990s sought to optimize employee behaviour,
  • and today the focus is very much on risk management.
By and large, the fertilizer industry's safety record is good: the experience from some major accidents in the 1940s led to preventative measures that avoided any accident of a major dimension until September 2001.
 

Safety handbooks

TitleLanguagesYearPub FormatClick Link





Safety Handbook. Establishing and Maintaining Positive Safety Management Practices in the Work PlaceEnglish2014PdfDownload











"Safety First"

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Most countries that manufacture fertilizers have introduced regulatory initiatives to reinforce safety over the years, in particular:

  • Occupational Safety and Health Act (OSHA) adopted by the United States in 1970. The resulting annual US benchmarking index compares the safety performance of the different fertilizer manufacturers.
  • Directive (91/115/EEC) and its amendment (93/112/EEC) implemented in the European Community, define the safety information to be given on fertilizer products, as well as the way in which it must be expressed.
  • Awareness and Preparedness for Emergencies on a Local Level (APELL) is a programme developed by UNEP in conjunction with governments and industry with the purpose of minimizing the occurrence and harmful effects of technological accidents and environmental emergencies.
    The strategy of the APELL approach is to identify and create awareness of risks in an industrialized community, to initiate measures for risk reduction and mitigation, and to develop coordinated preparedness between the industry, the local authorities and the local population.
Since 1950, the International Labour Organization (ILO) and the World Health Organization (WHO) have shared a common definition of occupational health:

"Occupational health should aim at: the promotion and maintenance of the highest degree of physical, mental and social well-being of workers in all occupations; the prevention amongst workers of departures from health caused by their working conditions; the protection of workers in their employment from risks resulting from factors adverse to health; the placing and maintenance of the worker in an occupational environment adapted to his physiological and psychological capabilities; and, to summarize, the adaptation of work to man and of each man to his job."

Occupational safety and health involves the protection of the safety, health and welfare of people engaged in work or employment. The concept can also be expanded to include the protection of:
  • co-workers,
  • family members,
  • employers,
  • customers,
  • suppliers,
  • nearby communities,
  • other members of the public who are impacted by industrial activities.

Local Weather Report and Forecast For: Kakinada Dated :Mar 29, 2015

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Local Weather Report and Forecast For: Kakinada    Dated :Mar 29, 2015
Kakinada
Past 24 Hours Weather Data
Maximum Temp(oC)35.0
Departure from Normal(oC)0
Minimum Temp (oC)25.1
Departure from Normal(oC)0
24 Hours Rainfall (mm)NIL
Todays Sunset (IST)18:14
Tommorows Sunrise (IST)05:58
Moonset (IST)01:42
Moonrise (IST)13:25
Today's Forecast:Sky condition would be partly cloudy.RA/TS COULD OCCUR IN PARTS OF CITY. Maximum and minimum temperatures would be around 35 & 24 degrees celsius respectively.
Date Temperature ( o C ) Weather Forecast
Minimum Maximum
30-Mar 24.0 35.0 Partly cloudy sky with Thundery development
31-Mar 24.0 35.0 Partly cloudy sky with Thundery development
01-Apr 25.0 35.0 Partly cloudy sky with Thundery development
02-Apr 25.0 35.0 Partly cloudy sky
03-Apr 25.0 36.0 Partly cloudy sky
04-Apr 25.0 36.0 Partly cloudy sky






Actual
Average
Record
Temperature

Mean Temperature
30 °C
-

Max Temperature
35 °C
-
- ()
Min Temperature
25 °C
-
- ()
Cooling Degree Days
21


Growing Degree Days
36 (Base 50)


Moisture

Dew Point
24 °C


Average Humidity
70


Maximum Humidity
91


Minimum Humidity
48


Precipitation

Precipitation
0.0 mm
-
- ()
Sea Level Pressure

Sea Level Pressure
1010.75 hPa


Wind

Wind Speed
1 km/h ()


Max Wind Speed
4 km/h


Max Gust Speed
-


Visibility
7.0 kilometers


Events
 



T = Trace of Precipitation, MM = Missing Value
Source: Averaged Metar Reports
Daily Weather History Graph







Monthly


Max
Avg
Min
Sum
Temperature

Max Temperature
36 °C
34 °C
27 °C
Mean Temperature
30 °C
29 °C
27 °C
Min Temperature
27 °C
23 °C
19 °C
Degree Days

Heating Degree Days (base 65)
0
0
0
0
Cooling Degree Days (base 65)
21
19
16
540
Growing Degree Days (base 50)
36
33
30
971
Dew Point

Dew Point
26 °C
23 °C
15 °C
Precipitation

Precipitation
0.0 mm
0.0 mm
0.0 mm
0.00 mm
Snowdepth
-
-
-
-
Wind

Wind
9 km/h
1 km/h
0 km/h
Gust Wind
-
-
-
Sea Level Pressure

Sea Level Pressure
1017 hPa
1013 hPa
1008 hPa
Monthly Weather History Graph











UREA

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Also known as carbamide, is an organic compound of carbon, nitrogen, oxygen and hydrogen, with the formula CON2H4 or (NH2)2CO.Urea is produced commercially from two raw materials, ammonia and carbon dioxide. Large quantities of carbon dioxide are produced during the manufacture of ammonia from coal or from hydrocarbons such as natural gas and petroleum derived raw materials. This allows direct synthesis of urea from these raw materials.
Urea has a number of advantages over other nitrogen fertilizers. Urea is safer to ship and handle, it is less corrosive to equipment, it has a higher analysis than any other dry nitrogen fertilizer and it can be used on virtually all crops. Urea can be stored and distributed through conventional systems. It can be applied in many different ways from sophisticated aerial application equipment to a farm spreading urea by hand. Urea is also highly water soluble so it moves readily into the soil. The high analysis means a reduced transportation and application cost per kilogram of nitrogen.

What is UREA:
Urea is a white dry organic compound and a crystalline substance and has minimum of 46% Nitrogen calculated in dry state. This has the melting point of 132 deg F.

HOW IS UREA MADE?

Urea is made by reacting carbon dioxide (CO2) with anhydrous ammonia (NH3) under pressure of 3000 psi and temperatures of around 350 deg F. Water is removed during processing and the molten matter is either converted to prills or into granules.
SHAPE OF UREA:

It is generally supplied in prills or crystals/grains. Although the colour of urea is white but the crystals are larger than prills.
Commercial Production:
Urea is a nitrogen-containing chemical product which is produced in excess of 140,000,000 tons per year worldwide, of which more than 90% of world production is destined for use as a fertilizer.

Urea is produced commercially from synthetic ammonia and carbon dioxide. Urea can be produced as prills, granules, flakes, pellets, crystals and solutions.
Urea has the highest nitrogen content of all solid nitrogeneous fertilizers in common use (46.4%N.) which is the highest concentration dry nitrogen fertilizer available. It therefore has the lowest transportation costs per unit of nitrogen nutrient.
Urea is highly soluble in water and is therefore also very suitable for use in fertilizer solutions (in combination with ammonium nitrate: UAN), e.g. in “foliar feed’ fertilizers.
Solid urea is marketed as prills or granules. The advantage of prills is that in general they can be produced more cheaply than granules which, because of their narrower particle size distribution have an advantage over prills if applied mechanically to the soil. Properties such as impact strength, crushing strength and free-flowing behaviour are particularly important in product handling, storage and bulk transportation.

Industrial Use:
Urea's commercial uses include:

  • As a component of fertilizer and animal feed, providing a relatively cheap source of fixed nitrogen to promote growth.
  • As a raw material for the manufacture of plastics specifically, urea-formaldehyde resin.  
  • As a raw material for the manufacture of various glues (urea-formaldehyde or urea-melamine-formaldehyde). The latter is waterproof and is used for marine plywood.
  • As an alternative to rock salt in the deicing of roadways and runways. It does not promote metal corrosion to the extent that salt does.
  • As an additive ingredient in cigarettes, designed to enhance flavour.
  • Sometimes used as a browning agent in factory-produced pretzels.
  • As an ingredient in some hair conditioners, facial cleansers, bath oils and lotions.
  • It is also used as a reactant in some ready-to-use cold compresses for first-aid use, due to the endohermic reaction it creates when mixed with water.
  • Active ingredient for diesel engine exhaust treatment AdBlue and some other SCR systems.
  • Used, along with salts, as a cloud seeding agent to expedite the condensation of water in clouds, producing precipitation.
  • The ability of urea to form clathrates (also called “loose compounds” host-guest complexes, inclusion compounds, and adducts) was used in the past to separate paraffins.
  • As a flame-proofing agent.
  • As a clean burning fuel for motor vehicles and stationary engines.
  • As a NOx-reducing reactant in diesel exhaust.
Specifications for Prilled Urea 46%N:
Nitrogen:46.0% min.
Moisture:0.3% max.
Biuret:1.0% max.
Granulation:1 – 4 mm 90-94% min.
Melting Point: 132 Degrees Celsius
Colour: Pure White Prilled
Radiation: Non-Radioactive
Free Ammonia:160pxt ppm max.
Prilled, Free Flowing, Treated against caking, 100% free from harmful substances.
Specifications for Granular Urea 46%N:
Nitrogen:46.0% min.
Moisture:0.5 % max.
Biuret:1.4% max.
Granulation:2 – 4 mm 90-94% min.
Melting Point:132 Degrees Celsius
Colour: Standard White or Pure White
Radiation:Non-Radioactive
Free Ammonia: 160pxt ppm max.
Free Flowing, Treated against caking, 100% free from harmful substances.

Packaging:

Urea is sold in shipload quantities (minimum 12,500 mt).   We ship the product in three (3) modes:
  • Bulk (loose in shiploads)
  • Bulk in 1 ton, 1.5 mt, or 2 mt woven polypropylene Jumbo Bulker Bags
  • 50 kg “poly” Bags wet proofed for ocean freight/shipping new 2 ply woven bags, polypropylene outside and polyethylene inside
The Buyer must descript the packing or packaging method in the delivery schedule within thirty (30) days of signing the contract.    Any changes to these initial packing or packaging instructions thereafter can only be done with sixty (60) days notice prior to the scheduled shipment.
Packaging in 50 kg bag will have markings using English Language of seven (7) lines in black colour on one side with the word “UREA” to be printed in double size of other six (6) lines.  Price includes cost of custom artwork and lettering on bags, however Buyer to provide draft wording and logo artwork.   Sample as below:

Physical Properties of Fertilizers

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Physical Properties of Fertilizers

The physical properties of a fertilizer are determined by its chemical composition and how it is produced. The most important product properties for handling, storage and spreading are:
• Hygroscopicity
• Caking
• Particle shape and size distribution
• Particle strength and mechanical resistance
• Tendency to generate dust and fines
• Bulk density
• Compatibility (chemical and physical)

Hygroscopicity

Air contains moisture as water vapour and therefore exerts a water vapour pressure (p H2O) that is determined by humidity and temperature. Hot air can contain more water than cold air. The water content is expressed by the relative humidity (RH).
Image Hygroscopicity
When the air is saturated with water vapour the relative humidity is 100 % and 50 % RH if half saturated. Water vapour will move from both high to low water vapour pressure.
At 30˚C the air can contain 30.4 g of water pr m3 (100 % RH). The water vapour pressure of the air varies with humidity and temperature of the air.
Image Critical relative
All fertilizers are more or less hygroscopic which means that they start absorbing moisture at a specific humidity or at a certain water vapour pressure. Some very hygroscopic fertilizers attract moisture much more readily and at lower humidity than others. Water absorption takes place if the water vapour pressure of the air exceeds the water vapour pressure of the fertilizer.
Absorption of moisture during storage and handling will reduce the physical quality. By knowing the air temperature and humidity and the surface temperature of the fertilizer, it can be determined if water absorption will take place or not.
Typically, a water absorption curve ascends slowly at low humidity (as illustrated), but at a certain humidity or humidity range it starts to increase steeply. This humidity is called the critical humidity of the fertilizer. The critical humidity goes down when the temperature increases.
Significant water uptake has undesirable consequences for fertilizer products:
  • Particles gradually become soft and sticky 
  • Particles increase in volume 
  • Particles start to crack 
  • Bleaching, change of colour 
  • Reduced particle strength 
  • Caking tendency increases 
  • Formation of dust and fines increases 
  • Warehouse floors become damp and slippery 
  • Stabilised straight ammonium nitrate loses thermostability 
  • Quality of spreading can be affected 
  • Clogging of equipment 
  • Increased off-spec
Image Water Absorbtion
A blend of two component can be more hygroscopic than the components on their own, as seen in the graph.

Caking

Image Crystal brings
Most fertilizers tend to sinter or cake during storage. Such caking arises due to the formation of strong crystal bridges and adhesive forces between granules. Several mechanisms can be involved; those of most importance seem to be:
  • Chemical reactions in the finished product
  • Dissolution and re-crystallization of fertilizer salts on the particle surface
  • Adhesive and capillary forces between surfaces
Caking is affected by several factors:
  • Air humidity 
  • Temperature and ambient pressure 
  • Moisture content of product 
  • Particle strength and shape 
  • Chemical composition 
  • Storage time 
Caking tendency remains low if these parameters are controlled. In addition, application of an appropriate anti caking agent is often needed. There are small caking tendencies in calcium nitrate, but very important phenomenon in NPKs, AN and Urea. Coating of fertilizers reduces the products water absorption rate.

Particle shape and size distribution

Fertilizer prills have a smooth and glassy surface, whereas the surface of the granules can vary a lot; normally granules are more rough and uneven than prills. The colour of the particle surface can vary according to raw materials applied in the process or due to mineral or organic pigments added to colour the particles.
The particle size distribution is important for spreading properties and segregation tendencies. It is especially important if the component is in bulk blends.

Particle strength and mechanical resistance

Image Particle strength
The crushing strength of fertilizer particles differs greatly depending on the chemical composition. Crushing strength measured for various fertilizer types is illustrated in the table. Water absorption has negative effects on most fertilizers. Particles can become sticky and tend to disintegrate.
Mechanical resistance is the ability of the fertilizer to resist the stresses imposed upon them in the handling chain. The mechanical resistance depends on surface structure and particle strength.

Dust formation

0.16.1 Image Dust formationLarge amounts of fertilizer dust causes discomfort in the work place. Therefore, in most countries dust emission from handling operations is restricted by law. Dust and fines normally arise during handling from:
• Water absorption
• Poor surface structure and particle strength
• Low mechanical resistance
• Mechanical stresses in the handling chain
• Wear and tear from equipment (scrapers, screw feeders, grain trimmers etc) See also how to prevent dust formation.

Bulk density

Bulk density or volume weight (kg/m3) differs between fertilizer types. Variations in particle distribution due to segregation will influence the bulk density. For mechanical spreading it is important that variations within a specific product are minimal.

Compatibility (chemical and physical)

Compatibility primarily relates to blending of different fertilizers, cross contamination and other problems in safety and/or quality; e.g. caking, weakening, dust formation, and loss of resistance to thermal cycling in the case of ammonium nitrate.
Product compatibility matrix
Ref: Guidance for the compatibility of fertilizer blending materials, EFMA, June 2006
  1. Due to the hygroscopic behaviour of both products, the type of stabilisation of the ammonium nitrate grade could influence the storage properties. 
  2. Consider the safety implications regarding the detonability of the blend (AN/AS mixtures) and legislative implications. 
  3. Consider the safety implications regarding the detonability of the blend (AN/AS mixtures), the impact of free acid and organic impurities, if present, and legislative implications. 
  4. Mixture will quickly become wet and absorb moisture resulting in the formation of liquid or slurry. There could also be safety implications. 
  5. If free acid is present it could cause a very slow decomposition of AN, affecting, for example, the packaging. 
  6. Consider the possibility of self-sustaining decomposition and the overall level of oil coating. 
  7. Sulphur is combustible and can react with nitrates e.g. AN, KNO3 and NaNO3
  8. Due to the hygroscopic behaviour of both products the type of stabilisation of the ammonium nitrate based fertiliser could influence the storage properties. 
  9. Consider the moisture content of the SSP/TSP. 
  10. Consider the relative humidity during blending. 
  11. Risk of formation of gypsum. 
  12. No experience but this can be expected to be compatible. Confirm by test and/or analysis. 
  13. Consider impurities in AS and the drop in the critical relative humidity of the blend. 
  14. Consider the likely impact of additional nitrate. 
  15. Consider the possibility of ammonium phosphate/potassium nitrate reaction with urea and the relative humidity during blending, to avoid caking. 
  16. If free acid is present, there is a possibility of hydrolysis of urea giving ammonia and carbon dioxide. 
  17. Formation of very sticky urea phosphate. 
  18. Potential caking problem due to moisture. 
  19. If free acid is present, consider the risk of a reaction e.g. neutralisation with ammonia and acid attack with carbonates.

Environment and Recycling

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Environment and Recycling

Fertilizers do not harm the environment in case of correct application, but wrong application may cause runoff into waterways that increases uncontrolled growth of algae and contributes to eutrophication. Wherever possible, fertilizers should be stored at least 10 meters away from a watercourse or field drain and well away (e.g. 50 meters) from a borehole, well etc. The correct use of spreading machines and proper disposal of spillage and bags will prevent run-off. 

Fertilizer Bag Quality

The bags protect against humidity and mechanical stresses. They are made of polyethylene (PE), polypropylene (PP), paper or combinations of these materials are available (valve bags, fully “open” bags for melt sealing and stitching). Bags are made after given specifications:
  • Weight of paper, layers of paper 
  • Thickness of plastic foil (PE) 
  • Fabric weight (woven PP) 
  • Strength and elongation 
  • Dimension 
  • Additives like UV-stabilizers

Recycling of Fertilizer Packaging

Bags should be emptied by shaking to remove as much of the content as possible. Empty bags may be disposed of as non-hazardous material or returned for recycling. In tests, bags emptied in this manner show only traces of residues and are considered non-hazardous. There are national guidelines that need to be followed regarding the recycling of packaging materials. Typical points to consider are:
  • Minimize the amount of waste packaging by using a pack size appropriate to the quantity of product required. 
  • Do not reuse empty packaging (bags) for refilling with fertilizer. 
  • Empty, triple rinse and drain all liquid product containers; dispose of rinse water safely, preferably into the spray tank at the time of use. 
  • Fully empty out powder packaging. 
  • Segregate the emptied packaging material according to its type.
0.4 Recycling ImageLook for the appropriate symbols when recycling:
2: HDPE: High-Density Polyethylene
HDPE is slightly waxy and semi-rigid. It does not crack. It floats in water.
4: LDPE: Low-Density Polyethylene
LDPE is used in flexible bags. Recycled LDPE is often used to make grocery bags.
5: PP: Polypropylene
PP stretches into filaments and emits a chemical smell when burned.
Defective fertilizer must be disposed in a secure matter as well. Even if it cannot be suitable for distribution with fertilizer application, it still contains valuable nutrients. Therefore, make sure that it is collected and used in the recommended way. If it cannot be used it should be treated as hazardous waste.
 as hazardous waste.

Storage of Fertilizer

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Storage of Fertilizer


Good storage and house-keeping practices are always important to ensure a safe workplace. Where possible, fertilizers should be stored in a closed, secure storage place to protect the product from the weather (sun, rain etc.) and reduce the risk of theft. The ideal storage conditions are:
  • 02.1 IMAGE storage first drawingEnclosed building capable of protecting the product from the weather and especially direct sunlight.
  • Clean environment, free of dust/dirt.
  • Temperature between 5 and 30˚C (some fertilizer types are sensitive to high temperatures)
  • Protect the fertilizer from moisture, which can cause lumps and dust, influencing spreading capabilities
  • Equipped with pallet racking to avoid the need for double stacking
  • Good stock management e.g. carried out on a First In, First Out basis

Indoor storage

  1. The store should preferably be single store, constructed of not-readily combustible material (e. g. concrete, brick, steel).
  2. All buildings should have adequate provisions for ventilation to help dissipate heat and discharge fumes in a fire or decomposition.
  3. The floor should have a level, dry and even surface, free from pot-holes.
  4. Limit the height of fertilizer stacks. High stacks of bagged fertilizer can be unstable and may collapse.
  5. Limit the size of stacks of fertilizer bags in accordance with national regulations, if any. (300 tons for straight ammonium nitrate (> 28 % N))

IMAGE compatibility matrix trans
  1. Store at least 1 meter away from building eaves and beams and, in the case of bagged fertilizer, also from walls.
  2. If you stack on pallets, they have to be placed on a firm drained surface. If you place the pallets on top of each other, make sure you have a firm base.
  3. Do not store in bulk materials which are incompatible near each other e.g. urea near ammonium nitrate-based fertilizers; keep them well separated. Never mix fertilizers without dividing the stock in trade. Keep lime and fertilizer well separated. (See compatibility matrix and physical properties of fertilizers)

  1. In an indoor storage on a flat surface, you can increase to three sacks in height.
  2. Keep the fertilizer away from any flammable material. Make sure you have a distance of at least 5 meters between the materials. Most nitrogen fertilizers contain nitrates which decomposes when heated, developing toxic nitrogen oxides already at 150˚C. Some products can even develop carbon oxides (CO, CO2) and sulphur oxides as well.

IMAGE indoor storage comb

Outdoor storage

  1. Store on a raised level, well-drained, dry and smooth surface.
  2. Use a pallet beneath the bags to prevent direct contact with the ground and the water (i.e. in case of heavy rain). Only use pallets with undamaged pallet caps, they must also be free from splinters and nails.
  3. Stack should not lean, if they do, rebuild them immediately.
  4. In order to preserve product quality, place a layer of empty pallets on top of the stack prior to sheeting to prevent product deterioration due to heat effects (as advised by the manufacturer/supplier).
  5. Where pallet racking is not available certain combinations of pallets may be double stacked.
  6. Stacks should be sheeted to prevent bags from getting dirty and the sheets should be secured to the bottom layer of the stacks to prevent damage, which may be caused by rubbing and friction.
  7. Exercise great caution when sheeting and desheeting stacks, it should preferably be carried out in good weather conditions.
  8. Verify the stability of the stack before untying the sheets. Sheets may become coated with algae. This is slippery and potentially hazardous.
  9. In cold weather, sheeted stacks may be covered in ice. This is frequently heavy and sharp. Falling ice blocks are extremely hazardous. Ice is slippery and potentially hazardous.
  10. All fertilizer stored outside should be protected from the elements by covering with a tarpaulin. Anchor the tarp well around the product. Splice should overlap at least 30 cm. Keep the ground and driveways free of fertilizer spills.
For outside storage, place pallets on top of the covered fertilizer to protect against damage caused by birds to tarpaulin and bags.
For stability and safety, big bags should be stored in the form of a pyramid. Pallets stack height should be no higher than 3-pallets high depending on product, stability of the pallet and handling equipment.

IMAGE outdoor storage comb

Storing Fertilizer in Silos

14.1 IMAGE Silo fertilizer transPlease keep in mind that some fertilizers such as Suprasalpeter N27 and Axan (and Urea) are sensitive to high temperatures and should not be stored in silos exposed to sunlight. Make sure the silo is really tight during storage. The damper, filling and vent pipes must be properly sealed to prevent ventilation.
Fertilizer for silo storage is delivered by a bulk tanker. At injection, pressure should not exceed 0.15 MPa = 1.5 kgf/cm2. This to avoid the deterioration of the grain, thus creating dust. For gentle handling, make sure the insufflation tube has a smooth bend with a large curvature radius, without internal degrees or sharp edges.

Storing Liquid Fertilizer

IMAGE Liquid fertilizerThe storage requirement depends on the number of grades required at any one time, farm topography and logistics. Siting of liquid fertilizer storage tanks:
• Tank bases must be flat concrete on a hardcore base.
• All sites must be more than 10m from a watercourse (AIC)
• Create a contingency plan in event of spillage

Fertilizer Product Security and Safety

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Fertilizer Product Security and Safety

New chemical knowledge and new chemical legislations can cause phosphate fertilizers containing ammonium nitrate and other ingredients to be classified. These types of product might be classified as hazardous to humans and also to the environment.
Over the years ammonium nitrate fertilizers have been involved in several accidents that have influenced the legislation of transport, storage and handling. Decompositions during transport and in storage have caused release of toxic gases and hazardous situations.03.1 IMAGE Front page Safety
United Nation has issued the Globally Harmonized System of Classification and Labelling of Chemicals (GHS). The GHS is harmonized with the UN Recommendation on the Transport of Dangerous Goods – Model Regulation, regarding test methods and identifying hazards. Europe has adapted the European version of the GHS and issued the Classification and Labelling of Products (CLP).
The international UN ‘Recommendations on the Transport of Dangerous Goods’ (www.unece.org/trans/danger/danger.html) is adopted in international fertilizer transport legislation by IMO (shipping), ADR (road), RID (rail), ADN(R) (barges) and IATA (air) regulations. National and local regulations apply for storage of fertilizers. The SEVESO-directive gives guidance on storage volumes /risk assessment for hazardous products within the EU.

Fertilizer Safety by Product Type

Straight Ammonium Nitrate (High nitrate fertilizer)

AN 33.5 is classified as an oxidizer (Class 5.1) by UN due to its high ammonium nitrate content. Special regulation for storage is given by national authorities. Yara ammonium nitrate based fertilizers pass the resistance to detonation test, and have very high resistance to detonation. When bagged fertilizers are involved in a fire, the bags may melt and break, but they will have insignificant effect on the fire.

Handling of spillage and reject material containing Ammonium Nitrate

Spillage from conveyor belts or from bags should be collected quickly, handled and sold as normal product if free from contamination and meeting the requirement of the fertilizer regulations.15 IMAGE fertilizer bags If not, the material shall be dissolved or be made inert. If seriously contaminated, product should be treated as a waste material, and hazardous material should be handled according to local legislation.
In addition to the CLP Regulation in Europe, storage of ammonium nitrate containing fertilizers are regulated under the COMAH (Seveso) directive. Some European countries like Germany and France have additional national regulations, TRGS in Germany, Code de l’environment in France, controlling the storage of these products. These types of national regulations are becoming more common and need to be checked locally.

Ammonium Nitrate in NPK

Ammonium nitrate in NPK fertilizers can decompose at high temperatures. Exothermic reactions cause evolution of heat and gases from the fertilizer after an initial period with decreasing pH. The rate of decomposition accelerates in the presence of chloride, organic substances and some metal ions – particularly copper (Cu2+). The decomposition is retarded in the presence of phosphate, carbonaceous material and high pH.
Some ammonium nitrate based NPK fertilizers exhibit characteristics of self-sustaining decomposition (SSD). SSD can be initiated by accidental heating (> 120°C) over time for some fertilizers. Such decomposition will continue after the heat source has been eliminated, and can be very difficult to extinguish. The decomposition is normally not dangerous in itself, but the released gas contains toxic components (e.g. Cl2, HCl, NOx).

Calcium Nitrate fertilizer

CN fertilizer contains approximately 15 % crystal water that minimises the oxidising properties of the material. Fertilizers based on nitric acid ammonium calcium are classified in GHS/CLP as “Acute Tox, 4 H302., Eye Damage/Irritation, H318”. The product bags are labelled according to the appropriate chemical regulations. No severe accident has ever occurred with CN fertilizer.

Urea products

Urea products are not classified as hazardous material according to (EC No. 1272/2008) , CLP) and the UN transport regulations, but are potentially dangerous because they can release ammonia if exposed to strong heat. Urea should not be mixed with other chemicals, mixing with Nitric acid may be particularly hazardous.

Preventing Fertilizer Misuse

Buildings and areas for storage or handling of fertilizers should be secured properly to keep unauthorised people away. Fertilizers containing ammonium nitrate or other nitrates can be used to manufacture explosives, which has occurred in several terror attacks worldwide.13.1 IMAGE Lock The availability of such products is therefore restricted by law. Mineral fertilizer containing 16% or more ammonium nitrate is not available to the public. Only farmers and other professional users are given access to such products. (EU Regulation 1907/2006, REACH)
A simple rule of thumb is that if both the nitrate nitrogen (NO3-N) and the concentration of ammonium nitrogen (NH4-N) is 8% or higher, then the product contains more than 16% nitrogen in the form of ammonium nitrate.
Simple advice for preventing crime:
•   Store the mineral fertilizer in locked rooms
•   Cover the mineral fertilizer that must be kept outdoors
•   Check regularly if you lack the mineral, ie if something may have been stolen.
Do not sell fertilizers on to someone if you are not sure whether it will be used professionally.

Formaldehyde in Workplace Atmospheres (3M Model 3721 Monitor)

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Related Information: Chemical Sampling - Formaldehyde

Method no.:ID-205
  
Matrix:Air
  
OSHA Permissible Exposure
Limit (PEL):
1 ppm Time Weighted Average (TWA)*
3 ppm Short-Term Exposure Limit (STEL)*
  
Collection Device:Passive badge monitor containing bisulfite-impregnated paper
  
Recommended Sampling Time:8 h (4 to 16 h range)
  
Average Sampling Rate:0.0614 ± 0.005 L/min (25 °C & 760 mmHg)
  
Face Velocity:Minimum 4.6 m/min (15 ft/min)
  
Analytical Procedure:A modified chromotropic acid procedure is used. Sample filters are desorbed using deionized water. Solutions are acidified, and chromotropic acid is added. The color complex formed is analyzed using a UV spectrophotometer at 580 nm.
  
Detection Limit
      Qualitative:
      Quantitative:

0.039 ppm (4-h sampling time)
0.11 ppm (4-h sampling time)
  
Dose Range:0.8 to 72 ppm-h (as claimed by the manufacturer)
  
Precision and Accuracy 
      Validation Range:0.2 to 4.9 ppm
      CVT:0.084
      Bias**:+0.018
      Overall Error**:±18.6%
  
Method Classification:Validated Method
  
*
The 3M Model 3721 monitor is recommended for TWA determinations only. It is not recommended for STEL monitoring. Any samples taken for STEL determinations should follow OSHA method No. 52.
**
As compared to OSHA method no. ID-102.
  
December, 1990
James C. Ku
  
 


Commercial manufacturers and products mentioned in this method are for descriptive use only and do not constitute endorsements by USDOL-OSHA. Although the following sampling procedure uses a specific formaldehyde monitor, other passive monitors can be substituted provided they meet validation requirements.

Branch of Inorganic Methods Development
OSHA Technical Center
Salt Lake City, Utah
1. Introduction
This method describes the passive monitor collection of airborne formaldehyde in the breathing zone of workplace personnel and the subsequent analysis of those samples using a colorimetric technique. Although this method specifically mentions the 3M Model 3721 monitor, other monitors can be used provided performance requirements have been met. Some examples of validation procedures to determine performance are given in references 5.1. and 5.2.
1.1. History
The simplicity and freedom of the 3M Model 3751 formaldehyde passive monitor showed promise when first offered in 1981 as an industrial hygiene sampling alternative for formaldehyde (5.3.); however, subsequent independent studies indicated analyte loss when sampling at low humidities (5.4., 5.5.). Consequently, the Model 3751 monitor was removed from the market by 3M in April, 1984. The Model 3721 3M monitor, capable of sample humidification, was introduced in 1985 as a replacement. The changes instituted by 3M and incorporated into the model 3721 are:
  1. A water-saturated pad in the bottom section of the monitor has been added for sample humidification.
  2. Each monitor is now packaged in a sealed metal container. Previously, the Model 3751 monitor was enclosed in a resealable plastic bag.
  3. The calculated sampling rate has been changed from 0.0659 to 0.0614 L/min.
    Note: The sampling rate of 0.0614 L/min is in agreement with a previous OSHA Salt Lake City Analytical Laboratory (SLCAL) study (5.5.).
With the exception of the moisturizing pad, the appearance of the Model 3721 is physically identical to the Model 3751 monitor. The Model 3751 monitor has been extensively evaluated by independent laboratories (5.4.-5.6.). Results from these studies did not indicate serious problems with desorption efficiency, face velocity, reverse diffusion, or post-collection sample storage stability. The recent modifications instituted by 3M suggest sampling performance would not be significantly affected in these areas. As long as the face velocity of the sampled environment is above 4.6 m/min (15 ft/min), the sampling rate of the monitor does not appear to be significantly altered (5.4.-5.7.). Sampling and analytical procedures are identical for either model monitor; however, result calculations are different since slightly different sampling rates are used.
1.2. Principle
The 3M formaldehyde monitor is a diffusion-type air monitoring assembly worn near the breathing zone of personnel to evaluate potential exposure to formaldehyde (HCHO) vapors. Formaldehyde vapor is adsorbed on bisulfite-impregnated paper located within the assembly. The resulting adduct is desorbed with deionized water. An aliquot of the sample is reacted with chromotropic acid in the presence of sulfuric acid to form a purple mono-cationic chromogen. The absorbance of this colored solution is read in a spectrophotometer at 580 nm and is compared to prepared standards. Although the chemistry of the color formation is not well-established, the following reaction mechanism is proposed in acidic solution (5.8.):

For problems with accessibility in using figures and illustrations in this method, please contact the SLTC at (801) 233-4900.



1.3. Advantages and Disadvantages
1.3.1. This method has adequate sensitivity for measuring workplace atmosphere concentrations of formaldehyde for TWA determinations.
1.3.2. The passive dosimeter used for collection of formaldehyde vapor is small, lightweight, and requires no sampling pumps.
1.3.3. The collected formaldehyde sample is stable for at least 30 days.
1.3.4. One disadvantage of the method is that the analytical procedure may not be capable of accurately determining STEL exposures at or below 3 ppm.
1.3.5. Another disadvantage with the dosimeter is sample rate dependence on face velocity. The dosimeter should not be used in areas where the air velocity is less than 4.6 m/min (15 ft/min). Most industrial work areas have air movement above 7.6 m/min (25 ft/min).
1.3.6. A disadvantage concerning the analytical procedure is the use of concentrated H2SO4 during sample preparation. Extreme care should be used when handling H2SO4.
1.4. Method Performance (5.5., 5.9.)
1.4.1. This method was validated over the range of 0.2 to 4.9 ppm.
1.4.2. The coefficient of variation (CVT) for the total analytical and sampling method (50% RH) was 0.084. The overall error (as compared to the reference method OSHA ID-102) was ±18.6%.
1.4.3. The qualitative detection limit of the analytical method is 0.7 µg of formaldehyde based on a 3.0-mL sample volume. This is equivalent to 0.039 ppm for a 240-min sampling time.
1.4.4. The quantitative determination limit for the analytical method is 2 µg of formaldehyde in a 3.0-mL sample volume. This is equivalent to 0.11 ppm for a 240-min sampling time.
1.4.5. Somewhat variable results were obtained when sampling for a short duration (STEL). Therefore, the 3M Model 3721 monitor is recommended for 4 to 16-h sampling measurements only, and is not recommended for STEL sampling.
1.4.6. The Model 3751 monitor was extensively evaluated in 1982 (5.5.) and included storage stability, face velocity, sampling rate, and reverse diffusion experiments. Due to the similarity of the 3751 and 3721 monitors, these experiments were not repeated for the Model 3721. The 3751 experiments indicated (5.5.):
  1. The results of a storage stability test show that the mean recovery of samples stored after 30 days were within ±10% of the mean of monitors analyzed immediately after sampling.
  2. The results of a face velocity test indicate that the 3M Model 3751 monitor canaccurately measure a known concentration as high as 10 ppm at face velocities as low as 15 ft/min.
  3. The results of a sampling rate validation test indicate that the average sampling rate was 0.0614 ± 0.005 L/min.
  4. The results of a reverse diffusion test indicate that reverse diffusion of collected formaldehyde from the monitor back into the atmosphere should not be a significant factor when sampling over an 8-h sampling period.
1.5. Interferences
1.5.1. When other substances are known or suspected to be present in the air, such information, including their suspected identities, should be transmitted with the sample.
1.5.2. Any compound that has the potential of developing the same color as the formaldehyde/chromotropic acid complex using the conditions described in this method is an interference.
1.5.3. It has been reported by 3M that there is no interference from phenol (5.10.). The lack of interference is mainly due to the monitor's inability to collect a significant amount of phenol.
1.6. Uses (5.11.)
1.6.1. Formaldehyde (CAS 50-00-0) is used mainly as a raw material for producing synthetic resins. This accounts for over 50% of the total production of formaldehyde.
1.6.2. Potential occupational exposures to formaldehyde are listed:
Anatomists
Agricultural Workers
Bakers
Beauticians
Biologists
Botanists
Deodorant makers
Disinfectanta makers
Disinfectors
Dress goods store personnel
Dressmakers
Drugmakers
Dyemakers
Electrical insulation makers
Embalmers
Embalming fluid makers
Ethylene glycol makers
Fertilizer makers
Fireproofers
Formaldehyde resin makers
Foundry employees
Fumigators
Fungicide workers
Furniture dippers and sprayers
Fur processors

Glass etchers
Glue and adhesive makers
Grease-resistant textile finishers
Greenhouse workers
Hexamethylenetetramine makers
Hide preservers
Histology technicians
Ink makers
Lacquerers and lacquer makers
Mirror workers
Oil well workers
Paper makers
Pentaerythritol makers
Photographic film makers
Plastic workers
Resin makers
Rubber makers
Soil sterilizers
Surgeons
Tannery workers
Taxidermists
Textile mordanters and printers
Textile waterproofers
Varnish workers
Wood preservers
1.7. Physical Properties (5.11.):
FormulaHCHO
Molecular Weight30.03
Physical stateGas
Melting point-92 °C
Boiling point-21 °C
Specific gravity0.815
Relative vapor density1.043 (air = 1)
SolubilitySoluble in water, alcohol, and ether
ColorColorless
OdorPungent and irritating
Explosive limits (Gas)Gas 7.0-73% by volume in air
Flashpoint (closed cup)50 °C (122 °F) of aqueous solution
1.8. Toxicology

Note: Information listed within this section is a synopsis of current knowledge of the physiological effects of formaldehyde (HCHO) and is not intended to be used as the basis for OSHA policy.

Formaldehyde is considered a strong irritant and potent sensitizer. Inhalation of large amount of HCHO can cause severe irritation of the upper respiratory tract and death. Data from human exposures indicate that exposure to large concentrations of HCHO gas may lead to pulmonary edema. Even HCHO gas present in the workroom at concentrations of 1 to 11 ppm can cause eye, nose, and throat irritation (5.11.). Formaldehyde has the potential to cause cancer in humans (5.12.).
The following symptoms have been noted in some individuals (5.12.):
Concentration


Symptoms

0.5 to 2 ppm
eyes, nose and throat irritation
3 to 5 ppm
tearing of the eyes
10 to 20 ppm
difficult breathing, nose and throat burning, cough, heavy tearing of the eyes
25 to 30 ppm
severe respiratory tract injury
100 ppm
immediately dangerous to life and health (IDLH)
2. Sampling
2.1. Precautions:
2.1.1. Avoid inhalation of or skin contact with formaldehyde.
2.1.2. If the possibility exists that the face velocity of an area being sampled is less than 4.6 m/min (15 ft/min), an active sampling device (i.e. OSHA sampling and analytical method No. 52) should be used instead of the passive monitor.
2.2. Equipment - Passive Monitors (If provided, also follow the 3M Formaldehyde Monitor Model 3721 - Instructions for Use.)
The 3M Model 3721 formaldehyde monitor (3M, St. Paul, MN) contains the following parts:
1)   Container consisting of two aluminum cans held together by a label. The two cans are labeled can A and can B.
2)   Can A contains:
Top Section (has a white film and plastic retaining ring),
Sealing Cup (has Date, Start Time, etc. written on it)
3)   Can B contains:
Bottom Section (has a metal clip attached),
Translucent Closure Cap


Note: The original shipping container and aluminum cans can be reused for sample shipment to the lab.

2.2.1. Remove the plastic lid from can A. Open each can by grasping the ring tabs and carefully pulling up. Remove the lids from both cans. Examine the contents to make sure all parts are available.
2.2.2. Remove the Translucent Closure Cap from the Bottom Section. Save the Closure Cap.
2.2.3. Pressing firmly, snap together the Top and Bottom Sections. Make sure the white film and plastic ring are NOT removed from the Top Section. The monitor is now ready for sampling.
2.3. Sampling Procedure
2.3.1. Immediately begin sampling by attaching the monitor to the employee or by placing it in the sampling area. The white film (Top Section) should face away from the employee.
2.3.2. Record the following information:
1)   Beginning sampling time
2)   Sampling date
3)   Monitor serial number
4)   Employee or area identification
5)   Temperature, pressure, and relative humidity at the sampling site
2.3.3. If possible, sample for 8 h. The minimum sampling time recommended is 1 to 2 h. For indoor air quality investigations, sample up to 16 h.
2.3.4. Immediately after sampling, remove and discard the white plastic film and purple retaining ring from the monitor. In place of the film/ring, snap on the Translucent Closure Cap by applying some pressure. A "clicking" sound should be heard when the cap is securely fastened.
2.3.5. Be sure both plugs on the Translucent Closure Cap are firmly seated. This will insure a gas-tight seal.
2.3.6. Snap the Sealing Cup into place on the Bottom Section of the monitor. Be sure the cup is snapped securely.
2.3.7. Record the end sampling time and any drastic change (>10%) in temperature, pressure, or relative humidity that may have occurred during sampling.
2.3.8. Assemble a blank sample in the same fashion as mentioned in Sections 2.2.1.-2.2.3. and 2.3.4.-2.3.6. Do not expose the blank.
2.4. Sample Shipment
2.4.1. Place each monitor back into the aluminum container, cover with the plastic cap, and securely wrap each can with an OSHA Form 21 sample seal.
2.4.2. Submit at least one blank sample with each set of samples. The blank sample should have been handled in the same manner as the other samples except that it was not exposed. If possible, also submit a "lot blank". This is an unused monitor inside an unopened aluminum container.
2.4.3. When other substances are known or suspected to be present in the air, such information should be transmitted with the sample.
2.4.4. Send the monitors directly to the laboratory and request formaldehyde analysis. The original shipping carton can be used for shipment.
3. Analysis
3.1. Precautions
3.1.1. Refer to instrument manuals for proper operation.
3.1.2. Observe laboratory safety regulations and practices.
3.1.3. CAUTION: Sulfuric acid can cause severe burns. Wear protective gloves, labcoat, and eyewear when handling concentrated sulfuric acid and the formaldehyde stock solution.
CAUTION: Formaldehyde has the potential to cause cancer in humans (5.12.). Extreme care must be observed when handling.
3.1.4. Do not store formaldehyde standards or samples in a refrigerator since polymerization will occur. Polymer precipitation may be observed by the appearance of a white milky substance in the formaldehyde solution.
3.1.5. Sodium sulfite solutions used for formaldehyde standardization gradually absorb carbon dioxide on exposure to air. Solutions which have stood for more than a week should be discarded.
3.1.6. Do not use reagent bottles having caps which contain phenolic resins. Formaldehyde contamination could occur.
3.2. Equipment
3.2.1. Spectrophotometer: double beam, 1-cm cell.
3.2.2. Meter, pH.
3.2.3. Miscellaneous volumetric glassware or plasticware: Volumetric burets, graduated cylinders, pipettes, volumetric and Erlenmeyer flasks, other laboratory glassware, syringes. (Note: All glassware or plasticware should be washed and rinsed thoroughly with deionized water and then air dried prior to use.)
3.2.4. Analytical balance (0.01 mg).
3.3. Reagents (All chemicals should be reagent grade or better.)
3.3.1. Deionized water (DI H2O).
3.3.2. Chromotropic acid sodium salt (C10H7O8S2Na) solution (1%): Dissolve 1 g of chromotropic acid sodium salt (1,8-dihydroxy-3,6-naphthalenedisulfonic acid sodium salt) in 100 mL of DI H2O. Prepare this solution daily. (Note: This reagent is also commonly referred to as 4,5-dihydroxy-2,7-naphthalenedisulfonic acid sodium salt)
3.3.3. Sulfuric acid (H2SO4), concentrated.
3.3.4. Sodium bisulfite (NaHSO3), 1%: Dissolve 10 g of NaHSO3 in 1 L of DI H2O.
3.3.5. Formaldehyde (HCHO) solution, 37%.
3.3.6. Formaldehyde stock solution, ~1,000 g/mL: Dissolve 2.7 g (about 3 mL) of 37% HCHO solution in 1 L of DI H2O. Standardize this solution as described in Section 3.4. The solution is stable for at least 6 months. (Note: After 6 months, the standardization should be repeated).
3.3.7. Reagents for standardization of HCHO stock solution:
  1. Sodium carbonate (Na2CO3), certified, 99.9% minimum purity: Dry the Na2CO3 powder at 120 °C for 2 h, then transfer to a desiccator and cool to a constant weight. Use as a primary standard.
  2. Sulfuric acid, 0.1 N: Dilute 3 mL of concentrated H2SO4 slowly to 1 L with DI H2O.
  3. Sodium sulfite (Na2SO3), 12.5% (W/V): Dissolve 140 g of anhydrous Na2SO3 in 980 mL DI H2O. Store in a refrigerator (approximately 4 °C).
3.4. Standard Preparation
3.4.1. Standardization of the HCHO ~1,000 µg/mL stock solution (5.13., 5.14.):
  1. Standardize the 0.1 N H2SO4 solution using the certified Na 2CO3 as a primary standard: Weigh 1.00 to 1.20 g of dried Na2 CO3 into a 250-mL beaker containing 50 mL of DI H2O, add 3 drops of methyl red/bromocresol green indicator and titrate with the H2SO4 to a faint pink color. Heat the titrated solution to a gentle boil for 2 min to expel any dissolved CO2, then cool the flask contents to room temperature. If the end point has not been overrun, the indicator will reassume its characteristic green color. Complete the titration with H2SO4 to a sharp color change. Calculate the normality of the H 2SO4 solution (N2) based on the following equation:

    N2  =   meq of Na2CO3/V2

    Where:

    V2  =   mL of H2SO4 solution required to titrate the Na2CO3.
  2. Use a pH meter and adjust the pH of 25.0 mL of the 12.5% Na2SO3 solution to 9.6 with the standardized 0.1 N H2SO4.
  3. Place 50.0 mL of the HCHO ~1,000 µg/mL stock solution into a 250-mL beaker.
  4. Add the previously adjusted Na2SO3 solution to the 250-mL beaker and titrate to a pH of 9.6 with the standardized 0.1 N H2SO4. Calculate the concentration of HCHO as follows:
HCHO, µg/mL = (A-B)(C)(D)
E
Where:
A   =   mL of H2SO4 solution required to titrate the sample
B   =   mL of H2SO4 solution required to titrate the blank
C   =   normality of the H2SO4 solution (meq/mL)
D   =   (30 mg/meq of HCHO)(1,000 µg/mg)
      =   30 × 103µg/meq of HCHO
E   =   mL of formaldehyde used
3.4.2. Preparation of standards
To a series of 25-mL Erlenmeyer flasks already containing 2 mL of 1% NaHSO3, carefully add 1.0, 3.0, 5.0, 10.0, 15.0, and 20.0 µL of the ~1,000 µg/mL HCHO stock solution. If the stock solution is prepared as exactly 1,000 µg/mL HCHO after standardization, these aliquots are equivalent to 1.0, 3.0, 5.0, 10.0, 15.0, and 20.0 µg of HCHO. As an alternative, standards can be prepared in 1% NaHSO3 using serial dilution of the ~1,000 µg/mL stock solution.
3.5. Sample Preparation
3.5.1. Assemble and prepare a "lot blank" for analysis, if available (also see Section 2.4.2.).
3.5.2. Open both ports of the Translucent Closure Cap of each monitor.
3.5.3. Using the center port of the Translucent Closure Cap and a small pipette or syringe, add 3 mL of DI H2O to each monitor. Reseal the ports.
3.5.4. After 30 min, with occasional gentle agitation, transfer a 2-mL aliquot of the solution into a 20-mL screw-cap glass vial and reserve for color development.
3.6. Analysis
3.6.1. Develop the color of samples, standards, and blank solutions by adding 1 mL of 1% chromotropic acid solution, and after thorough mixing, 5 mL of concentrated H2SO4.

(Note: Add the sulfuric acid slowly and carefully. Add H2SO4 to the samples and standards in the same fashion since heat catalyzes the color formation.)

3.6.2. Allow the solutions to cool to room temperature, then measure the absorbance of each solution at 580 nm using a 1-cm cell.
3.6.3. If the sample absorbance is larger than the absorbance of the highest standard, take a smaller aliquot from the monitor, dilute to 2 mL, and repeat Sections 3.6.1.-3.6.2. Use the appropriate dilution factor in calculations if an aliquot other than 2 mL is taken.
3.7. Calculations
3.7.1. Use a least squares regression program to plot a concentration-response curve of peak absorbance versus the amount (µg) of formaldehyde in each standard.
3.7.2. Determine the amount (µg) of formaldehyde, A, corresponding to the absorbance in each analyzed sample aliquot from this curve.
3.7.3. Calculate the total amount (µg) of formaldehyde, W, in each sample:
W = (A)(sample vol, mL)(DF)
(aliquot, mL)
Where:
  DF   =   Dilution Factor (if none, DF   =   1)
3.7.4. Blank correct each sample and calculate the concentration of formaldehyde in each sample:
ppm formaldehyde = (W - Wb) × MV
MW × (AV)
AV     =   ST × 0.0614 × (T1 / T2)1.5× (P2 / P1)
Wb    =   Total µg of formaldehyde in the blank sample
MV    =   Molar volume at 25 °C and 760 mmHg (24.45 L/mole)
MW   =   Molecular weight of formaldehyde (30 g/mole)
Where:
         ST   =   Sampling time (min)
    0.0614   =   Sampling rate (L/min) at 25 °C and 760 mmHg
         T1   =   Sampling site temperature (K)
         T2   =   298 K
         P1   =   Sampling site pressure (mmHg)
         P2   =   760 mmHg
3.8. Reporting Results
Report results to the industrial hygienist as ppm formaldehyde.
4. Backup Report
See Reference 5.9. for complete information.
5. References
5.1. Cassinelli, M.E., R.D. Hull, J.V. Crable, and A.W. Teass: Protocol for the Evaluation of Passive Monitors. In Diffusion Sampling, An Alternative Approach to Workplace Monitoring, edited by A. Berlin, R.H. Brown, and K.J. Saunders. London: Royal Society of Chemistry, 1987. pp. 190-202.
5.2. Occupational Safety and Health Administration Analytical Laboratory):"Precision and Accuracy Data Protocol for Laboratory Validations" or "An Outline for the Evaluation of Organic Sampling and Analytical Methods". In The OSHA Laboratory Methods Manual. Cincinnati, OH: American Conference of Governmental Industrial Hygienists (Pub No. ISBN: 0-936712-66-X), 1985.
5.3. Rodriguez, S.T., P.B. Olson, and V.R. Lund:"Colorimetric Analysis of Formaldehyde Collected on a Diffusional Monitor." Paper presented at Amer. Ind. Hyg. Assoc. Conference, Portland, OR, May 1981.
5.4. Kennedy, E.R. and R.D. Hull: Evaluation of the Du Pont Pro-Tek Formaldehyde Badge and the 3M Formaldehyde Monitor. Amer. Ind. Hyg. Assoc. J.47:94-105 (1986).
5.5. Occupational Safety and Health Administration - Salt Lake City Analytical Laboratory (OSHA-SLCAL):Evaluation of 3M Formaldehyde Monitors (Model 3751) by J.C. Ku (USDOL/OSHA-SLCAL Product Evaluation no. ID-139). Salt Lake City, UT. 1982 (unpublished).
5.6. National Council of the Paper Industry for Air and Stream Improvement Inc. (NCASI):A Laboratory Evaluation on the Performance of Passive Diffusion Badge Monitors and Detector Tubes for Determination of Formaldehyde. (Technical Bulletin No. 451). NY: NCASI, 1985.
5.7. Occupational Health and Safety Products Division/3M:3M Brand Formaldehyde Monitor #3750/3751. St. Paul, MN: 3M Company, Internal document - No publication date given.
5.8. Feigl, Fritz:Spot Tests in Organic Analysis. 7th Ed. NY: American Elsevier Publishing Co., 1966.
5.9. Occupational Safety and Health Administration Technical Center:Evaluation of 3M Formaldehyde Monitors (Model 3721) by J.C. Ku and E.F. Zimowski (USDOL/OSHA-SLTC Product Evaluation No. 10). Salt Lake City, UT. 1989.
5.10. 3M Company:Research Report for 3M Formaldehyde Monitor, St. Paul, MN: 3M Company, Internal document - No publication data given.
5.11. National Institute for Occupational Safety and Health:Criteria for a Recommended Standard - Occupational Exposure to Formaldehyde. (DHEW/NIOSH Pub. No. 77-126). Washington, D.C., U.S. Dept. of Health, Education and Welfare, 1976.
5.12. "Formaldehyde"Code of Federal Regulations 29CFR 1910.1048. 1989. pp 315-351.
5.13. Blaedel, W.J. and V.W. Meloche:Elementary Quantitative Analysis. New York, NY.: Harper & Row, 1963. pp. 366
5.14. Burlington Industries:Standard Test Method for the Determination of Latent Formaldehyde, Burlington Industries Chemical Division, Internal document - No publication data given.

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Local Weather Report and Forecast For: Kakinada Dated :Mar 30, 2015

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30 MARCH
 Local Weather Report and Forecast For: Kakinada    Dated :Mar 30, 2015

Kakinada
Past 24 Hours Weather Data
Maximum Temp(oC)35.3
Departure from Normal(oC)0
Minimum Temp (oC)26.2
Departure from Normal(oC)1
24 Hours Rainfall (mm)NIL
Todays Sunset (IST)18:14
Tommorows Sunrise (IST)05:57
Moonset (IST)02:25
Moonrise (IST)14:15
Today's Forecast:Sky Condition would be generally cloudy. Maximum and Minimum Temperatures would be around 35 and 26 Degrees Celsius respectively.
Date Temperature ( o C ) Weather Forecast
Minimum Maximum
31-Mar 26.0 35.0 Partly cloudy sky
01-Apr 26.0 35.0 Partly cloudy sky
02-Apr 25.0 36.0 Partly cloudy sky
03-Apr 25.0 35.0 Partly cloudy sky
04-Apr 25.0 35.0 Partly cloudy sky
05-Apr 25.0 35.0 Partly cloudy sky



Actual
Average
Record
Temperature

Mean Temperature
30 °C
-

Max Temperature
35 °C
-
- ()
Min Temperature
26 °C
-
- ()
Cooling Degree Days
22


Growing Degree Days
37 (Base 50)


Moisture

Dew Point
24 °C


Average Humidity
66


Maximum Humidity
84


Minimum Humidity
53


Precipitation

Precipitation
0.0 mm
-
- ()
Sea Level Pressure

Sea Level Pressure
1011.14 hPa


Wind

Wind Speed
2 km/h ()


Max Wind Speed
6 km/h


Max Gust Speed
-


Visibility
7.4 kilometers


Events
 



T = Trace of Precipitation, MM = Missing Value
Source: Averaged Metar Reports
Daily Weather History Graph




 MONTHLY




Max
Avg
Min
Sum
Temperature

Max Temperature
36 °C
34 °C
32 °C
Mean Temperature
30 °C
29 °C
27 °C
Min Temperature
26 °C
23 °C
19 °C
Degree Days

Heating Degree Days (base 65)
0
0
0
0
Cooling Degree Days (base 65)
22
19
16
562
Growing Degree Days (base 50)
37
34
30
1008
Dew Point

Dew Point
26 °C
23 °C
15 °C
Precipitation

Precipitation
0.0 mm
0.0 mm
0.0 mm
0.00 mm
Snowdepth
-
-
-
-
Wind

Wind
9 km/h
1 km/h
0 km/h
Gust Wind
-
-
-
Sea Level Pressure

Sea Level Pressure
1017 hPa
1013 hPa
1008 hPa
Monthly Weather History Graph

 










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